Galvanized steel mesh is an essential material across a wide range of applications, offering durability, versatility, and excellent resistance to rust and corrosion. However, the performance of galvanized mesh can vary depending on the galvanizing process used.
At The Mesh Company, we provide both Hot Dipped Galvanized and Pre-Galvanized steel mesh options, ensuring our customers find the perfect solution for their needs.
This guide explains the key differences between these processes and explores the best uses for each type across our extensive range of galvanized mesh products.
The Galvanizing Process
Hot Dipped Galvanizing
The Hot Dipped Galvanizing process involves immersing the fabricated mesh in a bath of molten zinc. This method ensures that every part of the mesh, including the weld joints, is thoroughly coated, offering maximum protection against rust and corrosion.
The result is a durable, heavy-duty finish ideal for challenging environments where long-term exposure to moisture or outdoor elements is expected.
Pre-Galvanizing
In Pre-Galvanizing, the wire used to create the mesh is galvanized before being welded together. While this process still provides excellent rust resistance, the weld joints may have slightly less protection compared to Hot Dipped products.
Pre-Galvanized mesh is typically lighter and more economical, making it suitable for applications where heavy-duty performance is not a critical requirement.
Applications of Galvanized Mesh Types: Processes and Uses
Galvanized mesh is a versatile material used across a range of applications. Each product type benefits from either the Hot Dipped Galvanizing process or the Pre-Galvanizing method, ensuring suitability for its intended use.
Here’s a closer look at the applications of galvanized mesh and how the galvanizing process enhances each type:
Our Galvanized Chicken Wire is made with a Pre-Galvanized finish, providing flexibility and ease of use for agricultural fencing. The pre-galvanizing process ensures a lightweight yet corrosion-resistant product ideal for chicken runs, small animal enclosures, and garden use.
For tougher environments or long-term outdoor projects, customers may opt for Hot Dipped Galvanized Chicken Wire, offering superior durability and rust resistance.

Galvanized Fox-Proof Mesh
Specifically designed to safeguard livestock, our Fox-Proof Mesh is manufactured using the Hot Dipped Galvanizing process. This ensures that the mesh remains robust in challenging weather conditions, such as rain, snow, or humidity. Its strong construction and thorough coating provide maximum protection against predators, making it ideal for farms and rural areas.

Galvanized Rat Mesh
Our Galvanized Rat Mesh uses Hot Dipped Galvanized wire, making it exceptionally strong and resistant to rust. This tight-aperture mesh is perfect for pest control applications, preventing rodents from entering buildings, storage areas, or other vulnerable spaces. The heavy-duty galvanization guarantees durability, even in damp or humid environments.

Galvanized Thatched Roof Mesh
Thatched roofs require reliable reinforcement, and our Thatched Roof Mesh is crafted with a Hot Dipped Galvanized finish. This process ensures the mesh can withstand prolonged exposure to weather, protecting the integrity of the roof while maintaining its structural stability. The even coating adds a layer of rust resistance, critical for long-lasting use.

Galvanized Solar Panel Mesh
Our Solar Panel Mesh is created using the Pre-Galvanized method, providing a lightweight yet effective solution for protecting solar panels from birds and debris. The pre-galvanizing process ensures that the mesh is easy to handle and install, without compromising on rust resistance or durability. This makes it an excellent choice for projects where weight considerations are essential.

Galvanized Welded Mesh
Our Galvanized Welded Mesh comes in both Hot Dipped Galvanized and Pre-Galvanized options:
- Hot Dipped Galvanized Welded Mesh is ideal for fencing, construction, and heavy-duty outdoor use, offering maximum resistance to rust and long-term durability.
- Pre-Galvanized Welded Mesh is better suited for lighter applications such as gardening or temporary fencing, where cost-effectiveness and ease of use are priorities.

Galvanized Woven Mesh
The Pre-Galvanized finish of our Woven Wire Mesh offers flexibility, making it easy to cut and shape for various uses like sieving, filtration, and fencing. For applications where additional strength and rust resistance are required, we recommend Hot Dipped alternatives.

Galvanized Rodent Mesh
Our Rodent Mesh is manufactured using Hot Dipped Galvanized wire, ensuring a tough and durable solution for keeping pests out. The heavy-duty coating makes it resistant to gnawing and protects against rust, even in damp basements or outdoor environments. This mesh is particularly effective for securing entry points, such as vents, drains, and eaves.

Galvanized Perforated Metal
The Galvanized Perforated Metal in our range features a Hot Dipped Galvanized finish, ensuring exceptional resistance to rust and wear. This type of mesh is suitable for applications requiring both functionality and aesthetic appeal, such as architectural designs, filtration systems, or decorative panels.

Hot Dipped vs. Pre-Galvanized: Key Considerations
Feature | Hot Dipped Galvanized | Pre-Galvanized |
---|---|---|
Coating Process | Coated after welding | Coated before welding |
Weld Joint Protection | Fully coated | Slightly less protection |
Durability | Best for heavy-duty outdoor use | Great for general outdoor use |
Cost | Higher cost | More economical |
Choosing the Right Galvanized Mesh for Your Needs
When deciding between Hot Dipped and Pre-Galvanized mesh, consider the specific requirements of your project:
- Heavy-Duty Outdoor Applications: Opt for Hot Dipped Galvanized mesh to ensure maximum corrosion resistance and durability.
- Cost-Sensitive Projects: Choose Pre-Galvanized mesh for reliable performance at a more economical price.
- Flexibility: Pre-Galvanized options are generally more lightweight and easier to handle, making them ideal for DIY projects and lightweight fencing.
Why Choose The Mesh Company?
At The Mesh Company, we offer a comprehensive range of galvanized steel mesh products to suit a variety of applications. Our products are sourced from trusted manufacturers and undergo rigorous quality checks to ensure they meet the highest standards of durability and performance. With decades of experience in the industry, we provide expert advice to help you find the perfect mesh solution.
Benefits of Our Galvanized Mesh
- Rust Resistance: Both Hot Dipped and Pre-Galvanized options offer excellent protection against corrosion.
- Wide Selection: We stock galvanized mesh in a variety of hole sizes, wire thicknesses, and types to suit different applications.
- Expert Guidance: Our team is here to help you choose the right product for your needs.
Understanding the difference between Hot Dipped and Pre-Galvanized mesh is a significant factor to making the right choice for your project.
Whether you need heavy-duty rust resistance for outdoor fencing or a cost-effective solution for pest control, The Mesh Company has the perfect product for you.
Explore our extensive range of Galvanized Chicken Wire, Welded Mesh, Rodent Mesh, and more at www.themeshcompany.com, and trust us to deliver quality and expertise for every application.
As always, thank you for checking out our blog. We hope that this helps you with your project. We try to launch a couple of new guides every week. Eventually we will have covered everything there is to cover about mesh.
You may be interested in our blog that explores how to build a chicken coop.
Our goal for our blogs and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.
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