Exploring the Versatility of Pure Copper Woven Wire Mesh: A Guide to Hole Sizes and Wire Thicknesses

Category: Woven Wire Mesh

The Mesh Company’s pure copper woven wire mesh is a versatile material with applications across various industries, from industrial filtration and electromagnetic interference (EMI) shielding to architectural design and DIY projects.

The unique properties of copper, including its excellent conductivity, corrosion resistance, and aesthetic appeal, make it a popular choice for both functional and decorative uses. This article delves into the range of pure copper woven wire mesh, focusing on different hole sizes, wire thicknesses, and LPI (lines per inch). We’ll explore the characteristics of each type, their advantages, and the best applications for each specification.

Before diving into specific products, it’s essential to understand what makes copper woven wire mesh such a valuable material. Copper’s natural conductivity and malleability allow it to be woven into fine and durable mesh patterns.

The woven structure of the mesh provides strength and flexibility, while the copper material offers a natural resistance to corrosion and weathering, making it suitable for both indoor and outdoor applications.

2.55mm Hole Pure Copper Woven Wire Mesh - 0.63mm Wire - 8 LPI

This mesh type has a larger hole size of 2.55mm, paired with a thicker wire diameter of 0.63mm and an 8 LPI configuration. Here’s a detailed look at its features:

Wire Thickness: The 0.63mm wire thickness provides durability and structural integrity, making this mesh suitable for heavy-duty applications.
Hole Size: With a 2.55mm hole size, this mesh allows for significant airflow and liquid passage while maintaining the strength to filter larger particles.
LPI (Lines Per Inch): The 8 LPI means that there are 8 openings per inch, making it ideal for situations where a balance between strength and openness is required.
Best Uses: This mesh is commonly used in industrial filtration systems, ventilation screens, and security applications where strength and airflow are necessary. It is also popular for architectural purposes, such as cladding or partitions, where its coarser appearance can create a bold, industrial aesthetic.

1.23mm Hole Pure Copper Woven Wire Mesh - 0.35mm Wire - 16 LPI

The next in our range is the 1.23mm hole mesh with a 0.35mm wire thickness and 16 LPI. Here’s a closer look:

Wire Thickness: The 0.35mm wire is thinner than the 0.63mm but still offers a good balance between flexibility and durability.
Hole Size: A 1.23mm hole size provides a finer mesh that can filter smaller particles compared to the 2.55mm variant.
LPI (Lines Per Inch): With 16 lines per inch, this mesh offers a higher density of openings, making it suitable for finer filtration and applications requiring a more refined appearance.
Best Uses: This mesh is excellent for uses such as insect screens, smaller particle filtration, and decorative elements where a finer weave is desired. It can be used in artistic installations or for shielding delicate electronic equipment due to copper’s natural EMI resistance.

0.57mm Hole Pure Copper Woven Wire Mesh - 0.28mm Wire - 30 LPI

This specification is ideal for applications that require a tighter weave and smaller openings:

Wire Thickness: The 0.28mm wire offers increased flexibility while maintaining sufficient strength for a range of uses.
Hole Size: The 0.57mm hole size allows this mesh to effectively filter even smaller particles, making it suitable for more precise filtration needs.
LPI (Lines Per Inch): With 30 LPI, this mesh has a much denser weave, allowing it to filter finer materials and providing a smoother appearance for aesthetic uses.
Best Uses: Commonly used in industrial sieving applications, this mesh is ideal for sorting small granules or powders. It’s also suitable for use in fine EMI shielding, where the density of the mesh provides a more effective barrier against electromagnetic interference.

0.51mm Hole Pure Copper Woven Wire Mesh UK Supply - 0.1mm Wire - 42 LPI

This mesh offers an even finer weave with increased precision:

Wire Thickness: The 0.1mm wire thickness provides a very lightweight mesh that is easy to shape and cut for custom applications.
Hole Size: The 0.51mm holes are small enough for fine filtration and delicate uses, making it versatile for both technical and decorative projects.
LPI (Lines Per Inch): The 42 LPI configuration means a higher density of openings, which is excellent for precision filtering while still allowing light and air to pass through.
Best Uses: This mesh is ideal for laboratory use, fine particle sieving, and precision screening in industries such as pharmaceuticals or food processing. It’s also suitable for artistic projects or as a lightweight, durable option for decorative screens.

0.26mm Hole Pure Copper Fine Mesh Woven Wire - 0.16mm Wire - 60 LPI

This is a very fine mesh suitable for applications that require high precision:

Wire Thickness: The 0.16mm wire strikes a balance between flexibility and strength, making it easy to manipulate while maintaining durability.
Hole Size: With a hole size of 0.26mm, this mesh is effective at filtering small particles, making it suitable for detailed technical work.
LPI (Lines Per Inch): The 60 LPI weave is dense and fine, providing a smooth surface that is ideal for precision filtration.
Best Uses: This mesh is often used in laboratory filtration, precision sieving, and detailed craftwork. It’s also ideal for creating intricate copper mesh sculptures or as an accent in architectural designs where a refined and delicate appearance is desired.

0.2mm Hole Pure Copper Fine Mesh Woven Wire - 0.05mm Wire - 100 LPI

The finest option in our range, this mesh is designed for the most precise applications:

Wire Thickness: At just 0.05mm, this wire is incredibly fine, resulting in a lightweight mesh that can be used for delicate tasks.
Hole Size: The 0.2mm hole size makes this the best choice for very fine filtration and detailed technical uses.
LPI (Lines Per Inch): The 100 LPI offers an extremely dense weave, providing a nearly solid appearance that still allows for air and light passage.
Best Uses: This mesh is perfect for EMI shielding in high-frequency applications, as well as for laboratory-grade filtration where only the smallest particles need to be screened. It’s also a popular choice in artistic projects that require fine detailing and a high level of precision.

Benefits of Using Pure Copper Woven Wire Mesh

Conductivity: Copper is highly conductive, making these meshes suitable for applications like EMI shielding or grounding.
Corrosion Resistance: Pure copper naturally resists corrosion, which makes these meshes ideal for both indoor and outdoor use.
Aesthetic Appeal: Copper’s warm, reddish hue adds a decorative element to projects, making it a favourite in architecture and interior design.
Versatility: From industrial filtration to art installations, the variety of hole sizes and wire thicknesses in our range ensures a solution for every need.

How to Choose the Right Mesh for Your Needs

Determine Your Application: Understanding whether you need the mesh for filtration, shielding, or decoration will guide your choice.
Consider Hole Size and Wire Thickness: Larger hole sizes and thicker wires are suitable for structural applications, while smaller holes and finer wires are best for precise filtration.
Assess LPI Requirements: Higher LPI provides finer filtration and a smoother surface, while lower LPI allows more airflow and a coarser texture.

Pure copper woven wire mesh is an incredibly versatile material that caters to a wide range of needs. Whether you are looking for something durable for industrial use or a fine mesh for precision projects, our range covers every requirement. With options ranging from 2.55mm holes with thick wire to the finest 0.2mm holes with 0.05mm wire, choosing the right mesh has never been easier. Explore our selection to find the perfect match for your next project.

As always, thank you for checking out our blog. We hope that this helps you with your project. We try to launch a couple of new guides every week. Eventually we will have covered everything there is to cover about mesh.

You may be interested in our blog that explores whether or not copper is magnetic.

Our goal for our blogs and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.