When it comes to selecting the right type of metal mesh for a project, there’s a multitude of options available, each with its distinct characteristics and applications.
Among these, epoxy coated black metal mesh stands out with our customers for its strength, durability, and aesthetic appeal.
This comprehensive guide dives deep into the process of how black epoxy steel woven wire mesh is made, its primary uses, and why it’s often the preferred choice over other metal meshes.
Let’s get into it….
Understanding the Manufacturing Process
Creating epoxy coated black metal mesh is a process that begins with the base metal, which is usually steel, which is coated with epoxy. In order to form the mesh, steel is used since it is known for its high tensile strength and durability.
Selection of Base Metal
- Steel Selection: In order to begin the process, high-quality steel must first be selected. In the case of epoxy coated mesh, the steel is ordinarily in the form of wires, chosen according to their thickness, which in the case of wire mesh is typically around 0.7mm in thickness.
- Weaving the Steel: As soon as the steel wires have been selected, they are then woven into a mesh. As a result, specifications such as mesh count, wire thickness, and hole size come into play in this process. There are 8 holes per linear inch in our epoxy coated black metal mesh, which translates to 64 holes per square inch, which is a mesh count of 8 holes per linear inch. There is a precise weaving process that ensures uniformity in the size and spacing of the holes, which in this case, is a 2.47mm aperture.
Epoxy Coating Application
- Applying the Epoxy Coating: Upon weaving the mesh, the mesh is then coated with epoxy, which is a critical step in making the mesh durable. In order to harden the epoxy resin, the mesh is passed through a bath of epoxy resin, which is then cured (hardened) using heat. Besides giving the mesh its characteristic black color, this coating also adds an additional layer of protection against elements such as moisture and chemicals, enhancing the mesh’s corrosion resistance to the elements.
- Inspection and Quality Control: In the final stage, a thorough quality check is carried out. A thorough inspection of the mesh is conducted to determine parameters such as the uniformity of the weave, the consistency of the epoxy coating, and the overall structural integrity of the mesh.
Due to the heat involved, it is common for the mesh to bow and deform. This always triggers a rejection of the material.
Primary Uses and Applications
Epoxy coated black metal mesh is renowned for its versatility and effectiveness in various applications. Here are some of the key areas where this mesh excels:
Architectural and Interior Design
- Decorative Elements: In interior design, the aesthetic appeal of black metal mesh adds a contemporary edge to spaces. It can be used as room dividers, ceiling panels, or wall coverings.
- Functional Beauty: The mesh’s sturdy nature allows it to be used in furniture design, offering a blend of functional strength and industrial elegance
- Beehive Floors: There are a number of reasons why it is popular among beekeepers as a material for beehive floors, particularly due to its strength, durability, and ideal aperture size, which prevents the entry of pests while allowing easy cleaning and ventilation.
We recently published an article discussing this use for our wire mesh.
Landscaping and Gardening
- Plant Support: Its use in landscaping, particularly as trellises for climbing plants, is not just practical but also contributes to the aesthetic value of garden spaces.
- Fencing and Barriers: The high strength-to-weight ratio makes it a preferred material for security fencing and barriers, providing safety while maintaining visibility.
Benefits Over Other Mesh Types
Strength and Durability
- Superior Strength: Unlike uncoated steel meshes or aluminum meshes, steel-epoxy meshes are significantly stronger and more resilient than their uncoated counterparts.
- Visual Appeal: Epoxy coatings give meshes a sleek, sophisticated look that is hard to achieve with bare metal or other coated meshes.
- Wide Range of Applications: Its strength and aesthetic make it ideal for a wide range of applications, including industrial filtration and home DIY projects.
- Ease of Cleaning and Upkeep: As the epoxy coating resists dust accumulation and is easy to clean, it not only increases durability, but also simplifies maintenance.
With its exceptional durability, aesthetic appeal, and versatility, epoxy coated black metal mesh is a superior choice in a wide range of applications. Whether for industrial use, architectural design, or DIY projects, its unique properties make it an ideal choice for those seeking quality and style in their metal mesh. It’s only when one understands how it’s made and its diverse uses that one can appreciate its craftsmanship and value.
As always, thank you for checking out our blog. We hope that this helps you with your project. We try to launch a couple of new guides every week. Eventually we will have covered everything there is to cover about mesh.
You may be interested in our blog that explores the benefits of using wire mesh in a beehive.
Our goal for our blogs and help guides is to answer as many questions as possible to help to explain the possibilities of mesh to our customers.